Machines/3 min exploration

How do gears change speed and torque?

Can a small wheel make a bigger wheel stronger?

Gears transmit rotation through interlocking teeth. When a small gear drives a larger gear, the larger gear turns more slowly and can deliver more torque, with losses ignored. In this 16-tooth and 32-tooth pair, two input turns produce one output turn in the opposite direction. The tooth counts fix the speed relationship.

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Half the speed, twice the ideal torque. Gears trade one for the other.

The small gear turns at 60 rpm. How fast does the large gear turn?

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How the parts work together

  1. Follow one tooth

    At the contact point, the teeth move together. These two external gears rotate in opposite directions.

  2. Count the turns

    The driver has half as many teeth, so it turns twice while the driven gear turns once: a 2:1 reduction.

  3. Trade speed for torque

    Torque is a turning effect. With losses ignored, the output has twice the torque at half the speed. No extra power appears.

The main parts

Pitch point & contact path
The dashed pitch circles roll together without slip at the marked pitch point. Tooth contact travels along the straight line of action, inclined 25° from the tangent. The contact ratio is about 1.43, so one or two tooth pairs carry ideal contact.
Driver · 16 teeth
The input gear supplies the motion. Two of its full turns move 32 teeth past the contact point.
Driven gear · 32 teeth
The output gear completes one turn for every two input turns. Its larger radius increases the turning effect of the tooth force.

Questions worth exploring

How do you calculate the output speed of two gears?

Multiply the input speed by the driver’s tooth count divided by the driven gear’s tooth count. Here, 60 rpm × 16 ÷ 32 gives 30 rpm. Calling this a 2:1 reduction means the input makes two revolutions for each output revolution. Count the turns in the model to check it.

Open University · Gears and gearing

Why do these gears turn in opposite directions?

The two external gears touch on opposite sides of their centers. As the driver’s teeth pass through the mesh, they push the other gear around the other way: clockwise input gives counterclockwise output. Slowing the animation makes the direction change easier to follow. This explanation applies to the external gear pair shown here.

Open University · Gears and gearing

Does a gear reduction create extra power?

No. Rotational power is torque multiplied by angular speed. In an ideal 2:1 reduction, halving the speed allows twice the output torque while preserving power. Real losses reduce the power delivered. This model illustrates the ideal relationship; it does not calculate friction, tooth deformation, strength or the load a manufactured gear can withstand.

MIT · Gear speed, torque, and power

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